FAULHABER SA

FAULHABER BXI

FAULHABER BXI: Made for the Next Generation of Robotics - Integrated drive technology for dynamic, human-like movements. Into the future of drive technology with new dimensions and features for robotics: The new BXI is the most powerful integrated drive system in the FAULHABER portfolio thus far and was developed to meet new requirements of modern robotic applications. Human-like movements place extremely high demands on precision, force and dynamics––from delicate grip movements to powerful, coordinated joint movements. This is where the FAULHABER BXI steps in. The internal rotor motor of the 9317 BXI G series combines robustness and exceptional compactness and defines new standards for integrated drive systems in robotics. With a maximum torque of up to 20 Nm, it enables dynamic movements, fast reaction times and a highly precise movement control. The motor covers a voltage range of up to 50 V and, thanks to the available interfaces and an installation length of just 34 mm, is easy to integrate in existing system architectures. The BXI is thereby especially well suited for applications in which every millimeter, every gram and––above all––high power density are decisive, e.g., as a compact joint drive in humanoid robots.Perfectly matched to the overall system In combination with the FAULHABER MC5010 Motion Controller, an optimally matched overall system is created for torque-sensitive and highly precise positioning tasks. At the same time, motor and drive are reliably protected, while commissioning is particularly simple and efficient thanks to the Motion Manager software. The FAULHABER BXI thus offers a high-performance, future-oriented solution for demanding robotic applications in which innovation, application and new technology interact seamlessly.

Serie BS 32

Serie 1336 - 1741 CXR

Serie 3272 CR

Linear DC-Servomotors

QUICKSHAFT® Linear DC-Servomotors bring linear motion to new dimensions. These high performance, miniature, linear motors consist of a solid stator housing and coil assembly and a multi-pole magnetic forcer rod. High power magnets help the motor achieve its excellent force and dynamic speed performance.

Brushless DC-Servomotor Series 3274...BP4

In the fight for high performance with minimum weight, FAULHABER with the development of its series 3274 BP4 has put a new champion in the ring. The brushless DC servomotor, measuring 32 mm in diameter and 74 mm in length, has a huge continuous torque of 165 mNm. Furthermore, it weighs in at just under 320 g, which is half that of conventional motors with comparable power. The four-pole brushless DC servomotor is ideal for applications in which high power and dynamic start/stop operation with the lowest possible total weight is an important factor, for example in link drives of humanoid robots, electric grippers used in process automation or high-performance traction drives used in inspection robotics.

Integrated encoder IEH3‐4096

The new IEH3‐4096 series from FAULHABER is the most compact 3‐channel encoder of its class. The new model delivers two square‐wave signals as well as an additional index channel. It offers a higher resolution, an extended operating temperature range and improved speed control, especially in the low speed range. The encoder increases the length of the motor by just 1.4 mm and can be combined with numerous precious‐metal commutated DC‐micromotors of the FAULHABER SR series measuring 15 to 22 mm in diameter. Since they are used in extremely small machines and assemblies, size is a decisive factor.

Series 1024...SR

FAULHABER has launched a new generation of metal brush commutated motors, the 1024…SR series with a diameter of 10mm. In combination with a gearhead, its output torque can achieve 300 mNm, twice that of similar products on the market.Thanks to a superior torque/speed ratio (flat slope) the motor can handle varying loads at reduced speed variations, thus granting smooth control. This performance is achieved with very low noise and vibration levels. A wide range of matching speed and motion controllers, encoders, and gearheads allow for optimal adaption in high-demand applications like portable devices or optical equipment.

Feel the Power - Motion Controllers for a new generation

Decentralised intelligence and the capacity for real-time communication with higher level process control technology and flexibility in usage applications are requirements for cutting-edge drive systems within the context of networked industry (cf. company box) has taken appropriate action and developed a new generation of motion controllers.

Compact DC-motor with high torque

The new 1016…SR series from FAULHABER expands the proven motor family to compact DC motors with precious-metal commutation. Together with the already introduced 0816…SR and 1024…SR series, these drives, combinable with suitable FAULHABER drives and encoders, are ideally suited for applications where maximum power is required in the most compact spaces. The new 1016…SR motor series reaches a continuous torque of 0.92 mNm at a length of only 16 mm and a diameter of 10 mm. Its Δn/ΔM characteristic curve has an especially flat slope of 5953 rpm/mNm ,3 V and therefore makes it possible to have extremely soft transitions during a load change. Further strengths of the motor are its low power consumption, high energy-efficiency and minimal vibration and low audible noise. It is therefore suited as a drive for applications with small dimensions and very high requirements, such as for precision tools, optical devices or active prostheses. The 1016…SR DC-micromotor with a wide range of gearheads can be combined like the other motors in the SR family. It reaches a torque of up to 300 mNm with the 12/4 planetary gearhead. For applications where high-precision positioning is essential, zero backlash spur gearheads are available as a compact alternative. With these, undesirable play can be reduced or eliminated. Optical and magnetic encoders with a resolution of up to 256 pulses per motor shaft revolutions make highly precise control of the drive possible. In addition, it can be combined with numerous controllers, from the miniaturised SC 1801 speed controller up to the MC 3002 motion controller for a complete solution.

More power for pumps

With the 1935…BRC brushless DC-Motor, the motor manufacturer FAULHABER has brought an all around optimized version of the successful product 1935…BRE on the market. The new motor achieves a continuous torque of 3.5 mNm while still retaining its compact design, making it more powerful than its predecessor model. Its direction of rotation is reversible. At the same time, the speed range was increased to 1,000 to 11,000 min-1 and the efficiency was further improved. The temperature range has also increased significantly, ranging from -25 C to 85 C. The new high-performance bearings allow for a prolonged service life. The proven connection concept of the 1525...BRC and 3153...BRC series was now standardised in the 1935...BRC. The 1935…BRC has an integrated Speed Controller and thus its own electronic control. This facilitates speed control by means of a PI controller with external setpoint input. With its dimensions of 19 mm in diameter and 35 mm in length, the motor is adapted for installation in very restricted spaces and thanks to its rugged design it is suitable for applications with high loads. An integrated current limiting protects the motor from overload, the controller setting can be parametrized via the programming adapter. Typical fields of application of the 1935…BRC are primarily applications in pumps, for example for laboratory devices, inkjet printers, medical technology and diagnostics, fuel cells or in battery-powered systems. It can also be used in robotics, tool technology, industry automation, as well as measurement and testing technology.

The flyweight that packs a heavyweight punch

FAULHABER has extended the extremely powerful BP4 product family with the brushless DC-Servomotor 2264…BP4. As well as having an outstanding ratio of torque to size and weight, the miniature drive comes with integrated sensors and a wide speed range. main text The 4-pole motor achieves a torque of 59 mNm with a weight of just 140 g and a diameter of 22 mm. Furthermore, the 2264…BP4 reaches up to 34,500 revolutions per minute. The reason for the outstanding performance is the innovative segment winding of the coil, which was developed for the brushless DC-Motors of the BP4 family. Thanks to the overlapping, nested, individually wound segments, an especially large amount of copper can be accommodated in the coil. The high winding symmetry with minimal losses and appropriately high efficiency is a desirable side effect.

Shift your range of possibilities

Planetary gearhead Series 26/1R and 32/3R. FAULHABER extends its new Series R metal planetary gearhead portfolio beyond the existing 20/1R by introducing the new 26/1R and 32/3R Series gearheads. These new products with 26 mm and 32 mm diameter represent the evolution of previous 26/1 and 32/3 gearheads maintaining the same geometry to guarantee mechanical compatibility with their predecessors. As outcome, the output power available for impulsive cycle operation has been more than doubled compared to the previous generation. Such performance improvement were made possible through deep design analysis, extensive testing and meticulous validation. 26/1R and 32/R significantly improves the input speed by achieving continuous input speed respectively up to 9000 rpm and 8000 rpm, resulting in an impressive 100% increase. In intermittent operation conditions, the input speed can reach up to 10000 rpm and 9000 rpm to exploit at best DC or Brushless motor capability. Maximum output torque has also been enhanced to exhibit up to 4 Nm and up to 8 Nm in continuous operation. The gearheads are available with one to five stages, and the span of the 13 possible reduction gear ratios ranges from 3.7:1 to 1526:1. The output shaft has no axial play thanks to the preloaded ball bearing. They are able to operate in the typical temperature range conditions of -10°C to +125°C and options are also available for lower temperature like -45°C to +100°C. 26/1R and 32/3R can be combined with many motors using various technologies like DC motors, brushless motors and stepper motors with diameter starting from 23 mm up to 35 mm.

Brushless Flat DC-Servomotors BXT

Power in new dimensions More and more applications in the areas of robotics, prosthetics, laboratory automation, medical device technology, pumps, and aircraft cabin equipment require high torque in a very short length. FAULHABER has raised the bar in the area of high performance, external rotor, slotted drives with the introduction of the FAULHABER BXT family of flat brushless DC motors. Thanks to innovative winding technology and an optimised design, the motors are just 14, 16 and 21 mm in length but deliver torques up to 134 mNm, within a diameter of 22 mm, 32 mm and 42 mm respectively. They are designed for a continuous output power up to 100 W and thus significantly exceed benchmarks in this class of drives, particularly with respect to the ratio between the torque to length, volume and weight, which benefits applications where available space is at a premium. As a standard, these new products come equipped with digital Hall sensors.

Brushless DC-Servomotors with Ø 16 mm

High performance in the palm of your hand The new 1660 ... BHx series sets new standards: with respect to dimensions and weight, it delivers high speed and power values with low vibration and heat development, something inconceivable until recently. This drive series is thereby predestined for handpieces with high power requirements in applications with limited installation space. The BHx series made by FAULHABER are new high power slotless brushless motors in 16 mm diameter based on a 2-pole technology. Through their robust, compact design and outstanding performance data, the motors of this new product family are particularly well suited for demanding applications like dental handpieces, medical robotics and electrical grippers, as well as laboratory equipment, professional handtools or robotics.

New AM3248 stepper motor with 10,000 rpm

Exceptionally high speed and dynamics With its speed and torque, the new AM3248 stepper motor from FAULHABER raises the bar in terms of performance and dimensions. Offering up to 10,000 rpm, it can achieve five times the speed of comparable stepper motors. Combined with a gearhead reduction of 100:1, it supplies a torque of 5 Nm. The motor delivers these values with a diameter of just 32 mm. This makes it ideally suited for a wide range of applications in areas such as aerospace, laboratory automation, large optical systems, the semiconductor industry, robotics and 3D printing. The multi-pole, two-phase AM3248 stepper motor performs 48 steps per revolution and offers a very high holding torque of 85mNm. The motor starts with a high speed from the very first step; thanks to its low inertia, it can be used in applications that require very fast acceleration and fast changes of direction. Newly developed large ball bearings further extend the already long service life of this motor type. For its size class, the performance values that it achieves in combination with a 32 GPT gearhead are unrivaled on the market. The motor can also be combined with an IE3 magnetic encoder. These properties and options make the motor ideally suited for a variety of demanding applications. This includes aligning the solar panels of satellites, for example. The motors move the booms so that the panels are always directly facing the sun. In addition to working precisely and reliably over many years, the motors must also be able to withstand the extreme temperatures in outer space. In the semiconductor industry, very high dynamics and speed are required when positioning the wafers in very confined installation conditions in the machines. This is another application in which the highest level of precision and reliability are essential.

New FAULHABER IEP3 incremental encoder

With the launch of the IEP3, FAULHABER expands its product line with an incremental encoder which, thanks to the latest chip technology, achieves a very high resolution and accuracy. With a diameter of just 8 mm, the IEP3 is very lightweight and compact yet still offers a resolution of up to 10,000 lines per revolution – made possible by the latest chip technology with high interpolation. In the standard version, the resolution is freely programmable from 1 - 4,096 lines per revolution. Moreover, the chip technology that is used ensures a high positional accuracy of typically 0.3 °m as well as a high repeatability of typically 0.05 °m thanks to accuracy compensation.

GXR series 1437

New DC-Motors from the GXR and SXR Families in the FAULHABER Portfolio Compact Powerhouses with Versatile Configurability With the expansion of its product portfolio, FAULHABER is introducing several new additions to its range of DC-micromotors: the high-performance motors of the new GXR series 1437 with copper-graphite commutation, as well as precious-metal-commutated motors of the proven SXR series in sizes 1424 and 1437. Designed for maximum reliability and flexibility, these drives open up new possibilities for modern, space-saving drive solutions.