Lütze AG

AirSTREAM - The wiring system

The AirSTREAM wiring system works according to a new design principle and stands out thanks to the many assembly and operation benefits. <h6> AirSTREAM is the core piece of the control cabinet </h6> The strong aluminium frame of the AirSTREAM for state-of-the-art control cabinet installation and wiring, is very compact because the wire guide is integrated into the frame. AirSTREAM helps to design the control cabinet so that the air can circulate better and hot spots can be avoided. The separation into an installation level and a wiring level means that the air can flow past modules and wires virtually unobstructed- removing dissipated heat quickly. The wiring and air guide elements are integrated into the AirSTREAM frame to ensure free convection and cooling of the wires, All the wiring in the AirSTREAM is installed easily from the front. And cable ducts do not interfere with circulation. Dispensing with cable ducts allows the compact installation of several components within narrow dimensional constraints. Also, cooling air always circulates the components and reliably discharges generated heat.

AirSTREAM Compact

AirSTREAM Compact is used in small and compact control cabinets, which are often reduced in depth. The flexible design generates more space in the control cabinet and helps to save lots of time when wiring, mounting and dismantling. Differences to the classic AirSTREAM system The rail profiles on the AirSTREAM Compact are not assembled with brackets but with supports. These stand off supports are available in various lengths to accomodate different application depth requirements. Front wiring The wires are routed over the combs toward the back before being laid laterally across the supports from top to bottom. Easy mounting of larger components The adapter rails are used for fitting surface mounted inverters or other components that are mounted with screws. Additionally some mounting rails have an integrated sliding nut channel that accommodates surface mount components. The advantages at a glance - Slide nut channel with new AirSTREAM stampSlide nut channel with new AirSTREAM stamp - Edge protection (KHS): All rail profiles are supplied with matching edge protection. - Mounting rails (RG 20): Can be used as a mounting rail or as an adapter rail, high flexibility. - EMC accessories: For supporting shielded cables. The EMC accessory is used instead of a comb profile. - Adapter rails (RG 35): With edge protection. - The angle adapter (KSS): is used to align DIN rails on a slant e.g. when using clamps. Attachment on all rail profiles. - Comb variants: A variety of comb sizes are available depending on requirements. Combs can be replaced easily. - Sliding nut variants: All rails are equipped with a sliding nut channel (can be built over on every level). - Hook and loop adapter (KBS): The UL-certified hook and loop adapter enables time-saving and careful attachment of wires, cables and hoses. Various versions - EMC rail: The EMC rail serves as a support for shielded cables.

LÜTZE AirBLOWER fan bank

The AirBLOWER is an accessory for the AirSTREAM wiring frame for fast and reliable climate stabilization inside the control cabinet. The use of an AirBLOWER eliminates the air layers inside the control cabinet to create an homogenous climate. A control cabinet equipped with an AirSTREAM frame cools down more efficiently. Practical tests have demonstrated impressive results. The AirBLOWER makes it possible to reduce the mean temperature in the control cabinet by up to 10 degrees KELVIN. Operating the LÜTZE AirBLOWER requires much less energy than an active cooling aggregate in the control cabinet. Also, the AirBLOWER does not need to be operated permanently, it can be activated in cycles. Attachment variants: Fan module on rail modules: ready-to-install in the lengths 700, 900 and 1100 mm Fan module as a hook-in variant including. attachment adapters Technical data: - Power supply: 24 V DC - Durability at 40°C: 62500 h - Current consumption: approx. 700mA - Temperature range: -40°C to +75°C The control unit LCOS-AB-I controls the AirBLOWER module. This allows freely configurable operation of the fans, and the current operation of the connected fan block.

AirBLOWER Compact

LOCC-Box // LOCC-Box M

LOCC-Box and LOCC-Box M in comparison The electronic overload and short circuit monitoring LOCC-Box meets the requirements for selective shutdown with high cable impedance and integration into the existing communication level. It stands for a new generation of Industry 4.0 technology. For safe wiring protection the switching of capacitive loads is optimal at all times. The system stores errors and thereby prevents the reoccurrence of the disturbance at the next switch-on. The error reporting with the LOCC-Box uses hardware or via Gateway to different field bus systems. Highlights LOCC-Box: - 8,1 × 107,4 × 116,0 mm (wxhxd) - 1- and 2-channel versions - “Activation” possible if service is required - Up to 50 setting options in one module - Integration into field bus systems - Bridges instead of wiring - Compact system construction, with different versions available - 5 different versions Highlights LOCC-Box M: - 87 x 8.1 x 92 mm (wxhxd) - 1-channel design - Direct connection of the consumers with + and - - One variant for all applications up to 8 A - Less space, fewer costs - Faster wiring through jumpered connections - 90 % and 100 % advanced fault indications - Push-In connection up to 2.5 mm² with ferrule - Single-channel or centralized fault signaling - Can be used in 12 V and 24 V DC control circuits

LCOS – LÜTZE Communication System

With the LCOS, LÜTZE has developed an IP20 housing system that can be used as a system-integrated or a stand-alone solution. LCOS can be extended into a complete modular input-output system through tool-free plug-in energy and/or data modules. The LCOS electronic housing is based on a device carrier that holds the separate housings or the plug-in function units. The patented four-wire bus allows the field side to be supplied with up to 16 current per conductor, which is A rated. This produces functions with an operating voltage of DC 24 V – 500 V or also applications with a current load of DC 32 A. The LÜTZE electronic housing LCOS has UL-approval and can therefore be used worldwide. Less installation effort The amount of material required and installation times are minimized thanks to the feed module and Push-In technology of the LCOS series. The Hot Plug makes it possible to replace individual units in a completely touch proof process during operation. Absolute flexibility! The current control system, which is equipped with the patented LÜTZE shut down characteristic, rounds off the LÜTZE portfolio with products and accessories from the Industrial Ethernet, and current and power supply fields. This allows the creation of a uniform system in the control cabinet with various functions that is directly tailored to the customer's needs. The quantity and position of the individual components within the modular design are irrelevant.

LÜTZE the Compact series of power supplies

With its 1, 2 or 3-phase power supplies from the Compact series, LÜTZE offers outputs ranging from 30 W to 2,400 W, and output voltages of DC 12 V, DC 24 V, DC 48 V and DC 72 V. The devices are therefore suitable for a variety of industrial applications. There are additional benefits of the LÜTZE Compact power supplies series. Their dimensions are reduced by 50 % despite high efficiency of up to 95 % with minimal power loss and heating. Compact Economy Compact 'E' for Economy is an economical (cost effective) series for all standard applications where the primary focus is on the price /performance ratio. Also, this 1-phase series does not disappoint with a high level of reliability and PowerBoost. The compact design makes it an easy choice. Compact Ultra The highlight for all applications in which a high level of reliability, low power losses and minimum space requirements are stipulated. An active PFC or PowerBoost up to 150% are a matter of course here. This series has no derating – full power up to a working temperature of 60° C. Compact Ultra – the smallest design by LÜTZE. Compact Universal Universal is the consistent continuation of the Ultra series. Regardless of the network or voltage – the Compact Universal's 1, 2 or 3-phase connections allow you to select the option you need. This significantly increases the flexibility and reduces the number of power supplies needed, allowing you to save costs and also improve the performance. Compact 3-phase 3-phase mains adapters of 960 W to 2400 W give the system enormous power. Small dimensions, large power reserves, and intelligent information are just a few of the many features. You can choose classic voltages, such as DC 24 V and 48 V, as well as 72 V.

LÜTZE E-CO Switches

Energy-saving unmanaged Ethernet Switches for universal use The new and very compact LÜTZE E-CO switches with 5, 8, and 16-ports have an intelligent energy management system and are ideal for complex use in industrial Fast and Gigabit-Ethernet. The LÜTZE unmanaged E-CO switches are suitable for universal network communication in all conventional Ethernet environments and field bus systems, such as PROFINET-IO or EtherCAT. In addition to the QoS (Quality of Services), autonegotiation, autocrossing and an error message for the redundant power supply, the switches also offer an AC/DC wide range supply for DC 12 V to 48 V as well as AC 24 V. The new E-CO switches can also be supplied with AC, which allows use in building automation systems. Fast Ethernet (10/100 Mbit/s) Highlights: - Redundant AC/DC wide range supply, DC 12-48 V, AC 24 V - Intelligent energy management - QoS – Quality of Service - Auto negotiation and autocrossing Gigabit Ethernet (1000 Mbit/s) Highlights: - QoS Quality of Service - Jumbo frames 9K - Compact dimensions - Speed signaling per LED

PANELCON Keystone Panel pass through connector

The LÜTZE PANELCON Keystone System, with a mounting size of PG 21, is designed for creating high-quality and industrial-grade connection points and service interfaces in control and operator panels. These modules come in a very compact design and a high protection rating of IP 69K. Thanks to a transparent hinged cover, the interface below is easily visible at a glance. The hinged cover can be securely locked with a lead seal at around 110°, providing unobstructed access to the interface. Keystone inserts are available with either straight or angled cable outlets. The angled version, where the cable exits sideways, offers the advantage of an installation depth of only 30 mm. This angled installation variant can be used in very flat panels as well. Highlights: - 20 different modules, including RJ45 Cat.6A, USB 3.0 (A/A, A/B, B/A), USB 3.1C or HDMI Very compact and durable design - Reliable industrial-grade service interfaces for control panels and operating panels - The very broad range of Keystone modules allows optimal adaptability for the right connection points for your application - High protection class IP69K - Identified by a tag holder - Easy installation - Can be sealed with a lead seal - The underlying interface is visible through a transparent lid - No special tools are required for the connection

Push-In M12 connector with UL listed

The LÜTZE M12 connectors with Push-In technology, offer lots of advantages for many control cabinet and machine and plant manufacturers because they allow fast and fault-free wiring of prefabricated cables. The tool-free and direct connection, which does not require previous opening of the contact point, guarantees fast wiring. Thanks to the new Push-In-Technology, the insertion forces are very low, which greatly simplifies the connection. In contrast, the pull-out forces are higher so that all connections guarantee a high level of wiring security. Depending on the application, the LÜTZE M12 connectors are suitable for transferring signals, data and power in various versions, either with a straight or angled connector, with the option of shielded or unshielded versions. The angled version allows the cable outlet to be positioned in 45° steps compared to the pole pattern. The LÜTZE M12 connectors with Push-In Technology have the same design as the screw terminal technology and are designed for more than 100 plug cycles. LÜTZE uses a clear color coding system for the wires during assembly. All colors in the connection block are assigned for the actuator sensor area and for the field bus wiring such as CAN-Bus, PROFIBUS, Ethernet and PROFINET, according to the corresponding standards EN 60947-5-2. This means that firstly, it is almost impossible to confuse the PINS, and secondly there is no more need for time-consuming and error-prone recoding of the individual color codes. Advantages: - Always the best connection technology for your M12 application - Simple and tool-free connection with push-in technology - Up to 30% time saving compared to the conventional screw terminal connection - Better contact in case of vibration and shock load due to permanent spring pressure - No conductor sleeves required

Network solutions for the Industrial Ethernet

Real time. Flexible. Durable! Industrial Ethernet is a base-oriented and uniform communication system between the master, control and sensor levels that allows communication in real time. Larger data quantities can be transferred securely and efficiently. Shielded industrial Ethernet cables are very suitable for reliable data transfer in industrial network systems. LÜTZE Ethernet cables for PROFINET applications Highlights: - LÜTZE SUPERFLEX® Ethernet in various models for PROFINET applications - Safe transmission of real-time data - New LÜTZE SUPERFLEX® Ethernet conductor for torsion applications - Various jacket models and diameters allow them to be used in many applications Configurable plug connector For secure and reliable systems: plug connectors, for connection without special tools, that are always matched to the cable. Highlights: - Tool-free installation - Extremely compact design - Full-metal casing - Fast connection method - Approval cULus listed - Simple assignment of the conductor colour - Suitable for cables in drag chains and robot applications - Expanded temperature range -40 to +85°C - POE-compatible Wall pass-throughs for safe data transmission Wall pass-throughs and transfer elements for secure data communication between the system and components in the control cabinet. Thanks to the service interfaces, data can be exported for service purposes or new data can be imported without having to open the cabinet. Highlights: - Easy installation - No special tools needed - Reliable connections - Cost and time savings during installation, repair and maintenance - Suitable for PROFINET applications - POE-compatible

Connectivity for Industry 4.0

Distributing ever larger quantities of data to the correct units in shorter and shorter times places huge demands on the connection equipment. LÜTZE offers a proven program for safe connections. In addition to fast, efficient and technically optimized installation of the data connection, the focus lies on the secure connection of the devices. We attach great importance to products that have been optimized for specific applications, be it catalog products or customized prefabrications. LÜTZE has a range of self-configurable connectors for creating connections on site. Inside or Outside Cabinet? LÜTZE has various solutions for transferring data between the system and control unit. - Cat 5 sockets - Cat 6A sockets - USB interfaces - Panel connector in M12 or M8 designs The transfer module with a RJ 45 female connector is ideal for a releasable data transfer between modular system parts. Can the connector be configured yourself on site without additional special tools? Creating secure connections is child's play thanks to our manually configurable connectors. Optimum shielding is guaranteed due to the full-metal jacket. The cable outlet on the angled connectors can be turned in 90° steps even after mounting. The use of the corresponding drag chain-compatible LÜTZE cables (19 single conductors) has, naturally, been tested successfully. Patch cables LÜTZE supplies pre-fabricated connection lines in various models for Ethernet transfer, Profinet and other bus systems. Customer-specific Assemblies Do you have special requirements with regard to the cable, the connector or transfer properties? We will be happy to work with you to find the optimum solution for your project or series.

LÜTZE PVC Control Cables

Single Pair Ethernet

Industry 4.0 means handling the ever-growing data volumes in production through networking and digitalization. Over the years, this has led to fundamental technological changes to data cables culminating in the new Single Pair Ethernet technology. What are the biggest changes? What are the most important benefits of the new C-track-capable SPE cables? Key facts about Single Pair Ethernet technology - Universality: Cabling and network standard, with which - e.g. sensors or actuators communicate and can be supplied with power in parallel by means of PoDL. - Standardization: Through its uniform cable structure and its standardized transfer protocols (TCP/IP), Single Pair Ethernet technology makes integration into existing networks much easier. - Space-saving and economic: Data and power are transferred via a single pair of wires - High compatibility: Extended application range thanks to easy integration into existing networks - Performance via a pair of wires

LÜTZE SUPERFLEX control and servo cables

LÜTZE SOLUTIONS - - Best Practice

PVC Control Cables for Versatile Industrial Applications

The automation specialist LÜTZE, Germany, is expanding its cable portfolio with high-quality PVC control cables designed for static installation as well as continuous motion in industrial environments.