Exhibitor products

IoT Ready Educational Package Hands-on learning for the future of automation

With the new Extended version of the transponder-coded safety switch CTP with guard locking it is possible to integrate three controls and indicators into the switch cover.

The automation system ctrlX AUTOMATION provides all hardware and software components for complete automation solutions - from controllers and I/Os to motion and PLC and IoT functionalities as well as drives and motors. It is modular, scalable and covers the requirements for almost all applications as needed. The partner network ctrlX World expands the solution with a variety of apps and hardware components.

This powerful controller series combines an industrial, compact design with a wide range of interfaces. The series is based on the long-term available NXP i.MX8M Plus quad-core Arm® processor, delivering high performance in a small footprint and making it ideally suited for cost-sensitive control and IoT gateway applications. Thanks to their compact, fanless design, these controllers are perfectly suitable for installation in environments with limited space. The wide variety of interfaces enables communication with numerous fieldbuses as well as cloud connections. In addition, the control unit offers extensive customization options through its internal M.2 slot, expansion connector, and a Time-Sensitive Networking (TSN)-capable Ethernet interface, allowing adaptation to a broad range of application requirements. For the fast and efficient implementation of demanding automation and visualization solutions, the controllers are optionally available with CODESYS® SoftPLC. The controllers are designed for long-term availability (>10 years) and can be customized and optimized to meet individual customer requirements.

The current sensors from Danisense impress with their outstanding amplitude accuracy, stability and bandwidths of up to 10 MHz. DCCT current sensors are often the first choice for precise power measurement in inverter systems, converters, drives and uninterruptible power supplies. Danisense is a strong player in this field and is redefining the high-end market by offering current sensors with a very high measurement accuracy, an extremely flat frequency response and excellent DC stability.

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The basic design of the system is based on a standard TECHTORY floor cell. The feed belt at the rear is loaded with storage rolls by a pre-controlled system. A gripper picks up the randomly arriving parts and places or stacks them in provided boxes. For this purpose, the gripper can be equipped with fingers for internal and external scanning of the different rolls. A movable camera system located above the system detects both the pickup positions of the incoming stock on the conveyor belt and the lower storage positions in the individual boxes. Because the camera continuously provides position data, a smooth process with high cycle times is possible. The boxes required for stacking are placed on pallets by the operator. To prevent downtime during pallet changes, the system has two separate chambers.

Ready-to-order drive controllers are inexpensive in the development phase, but include unnecessary functions and result in high unit prices in series production. The flexible design of our motion control platform enables us to develop your individual solution tailored to your needs in the shortest possible time. You define the required specifications and we design your cost-optimised control system. The advantages - Cost reduction through tailor-made solutions - Perfect adaptation to your own mechanics - Increased innovation through rapid market introduction - Competitive advantage in your industry Project example (the full story can be found in the download area): A new control module was developed to improve the cost-effectiveness and user-friendliness of an existing furniture moving system. It reduces manufacturing costs and significantly simplifies assembly and commissioning for the customer. Integrated obstacle detection and absolute position The motor control has integrated obstacle detection, eliminating the need for external sensors. A cost-effective SSI absolute encoder enables precise position detection. The system can reliably control up to three pieces of furniture simultaneously. From prototype to series production The project encompassed the entire development process – from the concept phase to prototypes to a solution ready for series production. The control unit, firmware, cabling and mechanical interfaces were completely redesigned. Suitable assembly and testing devices were created for series production. Maximised customer benefit through system integration -Significant cost reduction through the elimination of external sensors and simplified cabling -Easy installation thanks to assembly-friendly design -Modular design for flexible adaptation to different applications

The automation of production processes is essential for the success of modern companies. As a system integrator, we offer customised solutions that are individually designed to suit the needs of our customers. Planning, design and production are carried out from a single source. We realise systems and complex assembly lines that combine various stations and modules such as conveyor belts and robot arms and cover the entire production process. Our customers benefit from our experience in the automotive industry, medical technology, food production and the manufacturing industry.

CVD Series – EtherCAT-Compatible Multi‑Axis Stepper Driver The CVD Multi‑Axis Driver supports synchronized control of up to four 2‑phase or 5‑phase PKP/PK stepper motors via EtherCAT—delivering high performance with simplified wiring in multi-axis systems. Features & Highlights • Synchronous control via EtherCAT: consolidated I/O and power connections for streamlined setup • Available as 2 axis driver board or 4 axis driver board • Supports 0.5–3 A per axis (max 12 A total) for both 2‑phase and 5‑phase PKP/PK motors • Encoder data capture & deviation detection: Position errors flagged by driver without need for host controller • Automatic brake control & sensor power: Built-in control of electromagnetic brakes and sensor power, eliminating external circuitry • Power separation & safety: External safety relay support, and operational monitoring via EtherCAT even if main power is off • Inrush current suppression: Protects main supply circuits during power-on spikes • MEXE02 software support: PC-based parameter editing, real-time monitoring, diagnostics, waveform capture, alarm management, and PDO analysis Why Choose CVD? Simplifies wiring for multi-axis setups using a single EtherCAT cable Uniform form factor and connectors for 2‑phase and 5‑phase operation—easy scalability Built-in encoder and brake integration reduce the need for peripherals and system complexity

Modern relays are electromechanical masterpieces of the highest precision and, in various designs, perform a wide range of tasks across every conceivable industrial sector. Semiconductor technology (solid-state technology) enables the development of solid-state relays (SSRs), which, unlike electromechanical relays, contain no moving parts. Switching is purely electronic and therefore wear-free. ComatReleco develops products using both technologies and is a competent partner for all industrial applications involving relays.

Industrial automation is becoming ever smarter – and thus more vulnerable to cyberattacks. Modern automation systems consist of a multitude of connected components. Unprotected interfaces, missing updates or insecure passwords are just a few of the gateways. The damage to industry caused by cyberattacks amounts to billions of euros. End-to-end security is therefore no longer an option – it is a necessity. Bosch Rexroth attaches particular importance to cybersecurity and implements the highest security standards in all its automation solutions. This enables companies to continuously guarantee secure and reliable manufacturing. The automation products from Bosch Rexroth meet the legal requirements, which are constantly increasing in number. As governments around the world are increasingly relying on stricter security regulations to counter increasing cyber threats. Companies have to address these requirements at an early stage to comply with the law and effectively secure their systems.

This D52 colourless anodised aluminium guide rail is fitted with one or more BP53 roller runners. The rollers are made of stainless steel and are lubricated for life and sealed.