Exhibitor products

Take advantage of the opportunities of the Digital Factory for more value creation Digital Factory solutions are the key to efficient, sustainable, and safe production. In turn, they are the key to increased added value. Make the transition from being the owner to the manager of your data, making active use of it. With Digital Factory solutions, you simultaneously improve the productivity and sustainability of your factory while strengthening the security of your production for more resilience and stability. If you would like to know more about our solution, simply contact us.

Maximize asset reliability and performance with AVEVA’s integrated solutions

Advanced CAD sensor data - design and commissioning made easy

Did you know that the most process-critical time is the first 30 minutes after shift handover? With Peakboard, you can organize a smooth shift change, even in stressful times. On top of that, you digitize your time-consuming and error-ridden paper shift plans. The overview of all shifts and employees is often lost in the paper clutter. Changes in the analog shift book are complicated and slow, which can lead to communication problems and errors during shift handovers. Paper-based systems also carry the risk of important documents being lost or damaged. With Peakboard, you always have all relevant information stored and up-to-date to ensure safe operations. During or after a shift, employees can quickly and easily record the most important points on a screen, either via a touch function or using a mouse and keyboard. Other team members can also add comments to the messages to further simplify communication. The shifts, positions, categories of entries, and names of teammates can be customized directly in the central data management and communication platform, Peakboard Hub. The entries are reliably stored in Peakboard Hub – so nothing gets lost! Download this template for free to test the application directly. In addition to Peakboard Hub lists, you can also use SQL, Oracle, or ODBC as a data source.

Regular team meetings are the core principle of successful shop floor management, where team members can discuss the most important things in a concise format. This includes an overview of open tasks and who is responsible for them, a summary of the status of work progress, and conclusions about the further course forward. In addition, the team also checks relevant key production figures or disruptions that occur in the value-added process. The aim of a shop floor meeting is to minimize information gaps and make work processes more efficient. This also reduces the stress placed on the employees because they are not constantly “putting out fires.” Instead, you can act preventively. More transparency in your processes If a conventional whiteboard stands at the center of your weekly shop floor meeting, you are probably also struggling with outdated or lost information. Thanks to our low-code software, Peakboard Designer, you can set up a customized digital dashboard for your meeting in no time and keep an eye on all of your team’s tasks at all times. To get started even faster, you can use our ready-made template to create new tasks, assign them to individual employees, and change the processing status. Whether it’s a standard monitor or a touchscreen, you can interactively update your dashboard if a process changes. Best of all, the data is also written back to the pre-configured data sources, eliminating the need for duplicate maintenance. In addition, you have the option to display other dashboard views that show relevant production information, such as safety and quality indicators, downtimes, scrap rates, cycle times, or OEE values that you can discuss at your shop floor meeting.

DBR77 Digital Twin creates a live, 3D model of your plant or logistics site connected to real production data. See flows, assets, and KPIs in one view, detect bottlenecks early, and run “what-if” scenarios to validate changes before spending CAPEX. Connect MES/IoT data and compare plan vs. reality. Ideal for layout changes and disruption response—faster decisions, lower risk.

Create more transparency for your maintenance processes: With Membrain's new digital twin, all configured live data can be documented automatically - easily, quickly and configurable by the specialist department. Current messages and statuses can be visualized live in the hall plan using drag & drop. Highlights Plan configuration Link to technical objects (maintenance status) Live visualization of sensor data Interval definition for sensor data (color coding) With the hall plan, it takes just a few clicks to link the machines on the plan to your own digital image in SAP. The current maintenance status of the machines is immediately visible. This simplifies the monitoring of maintenance processes and can be mapped at any level of granularity. Thanks to the flexible configuration, users can decide for themselves whether data is recorded and visualized for an entire plant, a hall or for individual production lines.

Digital twin In the field of design: virtual evolution instead of prototyping During the development phase, the digital twin acts as the machine’s digital brain. It replaces time-consuming physical iterations. Design & specification: Engineers test geometries and weights directly on the CAD model. Changes are immediately incorporated into all calculations. Multiphysics simulation: Fluid flow, thermal behaviour and mechanical loads are simulated realistically. Weak points are identified before the first milling operation. Fewer physical prototypes: Expensive preliminary models are almost entirely eliminated. The machine undergoes digital stress tests on screen. Optimisation within the model: Control programmes (PLCs) are virtually integrated. The interaction between software and mechanics is perfected in advance. In operation: The transparent live machine During operation, the digital twin is fed with real sensor data. It becomes the central tool for operating and maintenance staff. Asset information at your fingertips: All manuals, circuit diagrams and certificates are directly linked to the digital component. There is no need for lengthy searches through folders. IoT dashboards & insights: Live data such as temperature, pressure or vibration visualise the current status of the physical machine in real time. Virtual tour (VR/AR): Technicians carry out a virtual inspection of the plant. This assists with remote maintenance or when preparing for work in hard-to-reach areas. Optimisation during operation: Algorithms test parameter changes (e.g. cycle times) on the digital twin first, before they are applied to the actual machine. Alarms & ticket systems: Exceeding threshold values automatically triggers a ticket in the maintenance system. The technician can immediately see which component is affected. Tasks directly on the model: Service orders are visually marked and assigned on the 3D model. Progress is clearly visible to all teams.

The LASAL software development environment from SIGMATEK supports model-based development and virtual commissioning with the Digital Twin. In this process, together with 3D models of the mechanics, a complete digital twin is created for the physics-based 3D simulation. It acts as a valid basis for the detailed software development, electrical planning and design of a machine or plant. This makes it possible to virtually represent, simulate, test and validate all development steps from planning to commissioning - whether individual machine functions or complete systems.

Digital work permit directly in SAP PM – without third-party software, usable on mobile devices and offline.

HYTORC’s solutions for intelligent and predictive bolting Fast, safe and sustainably tight flange screw connections have always been an important component in industry. Increasing digitization and networking of industrial processes, which have an impact on the strategies and methods of maintenance management, are also increasing the demands on industrial bolting. Work preparation and plant operators require complete flange documentation with relevant data and parameters such as torque, day of screwing, flange identification, etc. for condition-oriented and predictive maintenance and servicing. This is where the bolting solutions from HYTORC come in: intelligent combination of the highest screwing precision (100% tight flange connection) and fully documented tightening processes, e.g. with the LITHIUM SERIES II cordless torque wrench and the VECTOR hydraulic power pack.

DINKLE

Unlock the potential of robotics

HELUKABEL is launching the HELUCHAIN ​​MULTISPEED 522-TPE UL/CSA, an improved drag chain cable. This new version offers numerous advantages for demanding applications, such as outdoor crane systems and dynamic pick-and-place systems. In the mechanical and plant engineering industry, the requirements for energy chains are increasing: longer travel distances, higher speeds and more compact designs require highly flexible, resilient and at the same time thin and light cables. The HELUCHAIN ​​MULTISPEED 522-TPE UL/CSA meets these requirements perfectly. It has an innovative TPE outer jacket that makes the cable up to ten percent thinner and four percent lighter than comparable PUR variants. This saves space and enables greater dynamics. The extended temperature range increases the service life in many applications. An integrated tear thread makes stripping easier and reduces assembly effort. Thanks to UL and CSA approval, the cable can be used internationally, which simplifies storage and documentation. The proven advantages of the MULTISPEED series, such as a small bending radius, gap-filling sheath and pair/bundle stranding, are retained. A shielded version minimizes EMC interference. HELUKABEL has extensively tested the cable with over 50 million bending cycles. Users benefit from a long-lasting, efficient solution for energy chains. As a system provider, HELUKABEL also supplies completely ready-to-install chains including cables and connectors from a single source.