Exhibitor news

E3.WiringChecks supports the testing of a fully wired machine, vehicle or control cabinet before or during the commissioning phase. Results can be documented together with the E3 data set. The digital error descriptions serve as the basis for targeted processing and inspection acceptance.

The components for modular connector assemblies and other complex components often have to be assembled manually from extensive kits. E3.AssemblingCockpit supports workers in the selection and assembly process by assembling the required components for the selected assembly in a structured and clear manner. For a cable connector, for example, the connector housing, chassis and connector inserts have to be picked and assembled.

Smurfit Kappa Herzberg Solid Board has supported argvis; GmbH, Walldorf, introduced the SAP PM module in maintenance. For easy and mobile use of SAP PM, the argvis; Implemented maintenance portal. With this combination, all maintenance processes could be simplified, optimized and digitized. For example, mobile fault detection with photo, video or audio. Alternatively, this can also be done by the production employee, who reports the fault on the monitor in the Maintenance Portal dashboard right next to the machine. The portal's integrated planning board enables the maintenance staff to be dispatched clearly and effectively. The inventory, purchase requisitions and order monitoring applications improve the overview of spare parts management in connection with SAP MM. With the argvis; Maintenance Portal, a high level of acceptance for SAP maintenance was achieved by the employees of Smurfit Kappa at the Herzberg location in the electrical, mechanical and production areas. Offprint of the title story of the trade fair newspaper Betriebs & Maintenance for IN.STAND 2022

The Left Lower Rhine Drainage Cooperative (LINEG) has been using the argvis; Maintenance Portal since 2024 to modernize its maintenance processes. The solution harmonizes SAP PM processes, enables mobile use and simplifies processes through a modern design and reduced input masks. The aim was to create transparent and efficient processes for areas such as mechanical engineering, electrical engineering and water maintenance. Marco Hünseler, Head of Maintenance Management, emphasizes that the intuitive operation and flexible adaptability were decisive in choosing argvis. After intensive testing, the solution was gradually introduced. Since October 2024, around 80 employees have been using the portal, which enables mobile processing of reports, checklists and time bookings as well as direct integration with SAP systems such as MM and HR. In addition to reducing system interruptions and paper consumption (5,000-10,000 sheets per month), the platform increases efficiency through real-time information and time savings in time recording and order processing. Functions such as the use of existing geodata for navigation and mobile fault reporting are particularly valued. The flexibility of the solution made it possible to implement special cases and specific requirements promptly. LINEG plans to expand the system to additional locations and employees in 2025. With this innovation, LINEG, which has stood for sustainable water management on the Lower Rhine for over 100 years, is showing itself to be a pioneer in the field of digital maintenance. argvis has established itself as an indispensable tool that sustainably improves transparency and efficiency. The full user report can be found under Documents.

Reliably prevents abrasion of the cable sheath, extending cable service life Provides lasting protection against pressure points and cable insulation defects Designed for temperatures from -50°C to +105°C Can be split in two for installation on pre-connected cables Available in sizes from M16 to M63 Complies with EN 45545-2 HL3 and UL94 V0

Linear movements Solution: Use of linear axes or linear tables with: • Toothed belt • Spindle • Linear motor (ironless or iron core) • Rack and pinion • RollerDrive mechanism

In times of IIoT, Industry 4.0 and Big Data, fast and, above all, reliable data transmission is becoming increasingly important. While applications are becoming more and more complex, the amount of data to be transmitted is increasing in parallel. ESCHA offers you a comprehensive product range that was developed especially for the transmission of high data rates of up to 10 Gbit/s in demanding industrial applications. Continuous data transmission from the office level to the control cabinet With our RJ45, M8 and M12 connectors, you can realize continuous data transmission from the office level through the control cabinet to the most compact sensor at the field level. All connectors were developed and tested in our in-house high-frequency laboratory according to current RF aspects. They meet the requirements of the most common industrial Ethernet protocols and, thanks to their data transmission reserves, already offer a future-proof solution for the networks of tomorrow.

> EtherNet/IPTM communication and CIP SafetyTM functionality This important update enables the P-Connect connection gateway to convert signals exchanged with safety devices using protocols compatible with the EtherNet/IPTM network, enabling their integration into industrial networks. Additionally, CIP SafetyTM functionality ensures that the device maintains the integrity of safety data transmitted between the various connected devices and the control system. > Dedicated on-site diagnostics for the version with EtherNet/IPTM The number of LEDs on the P-Connect connection device, for the version compatible with EtherNet/IPTM – CIP SafetyTM protocols, has been increased from 3 to 5. Specifically, in addition to the three signalling LEDs already present indicating System Status, Network Status and Module Status, two L/A - Link Activity LEDs have been added for the two Ethernet ports on the device, signalling status and connection speed. > Code modifications for available configurations Following the introduction of the new EtherNet/IPTM communication protocol, the three previously presented P-Connect configurations have different codes, as they can now be ordered in a version with PROFINET/PROFIsafe protocol or a version with EtherNet/IPTM / CIP SafetyTM protocol.

TRsystems from Trossingen has developed a suitable solution for the discontinued SIMATIC Comfort Panels TP1500, TP1900 and TP2200. Among other things, the “notion.S - Comfort Panels” series fulfills the “WinCC Advanced” HMI functionality. As the notion.S - Comfort Panels are equipped with the latest operating systems, they are also prepared for future developments of HMI systems. The long-term available and maintenance-free technology includes compatible installation dimensions, exchangeable data carriers and a significantly higher performance capability. In addition to the TCP/IP connection, the Ethernet interfaces offer connection to SIMATIC-S5 and SIMATIC-S7 controllers via additionally available accessories. State-of-the-art capacitive touchscreen haptics and device optics promise the smartphone feeling common today. Siemens, WinCC und SIMATIC are registered trademarks of Siemens AG, München

If control systems with integrated switching outputs reach their limits in the application, coupling relays and contact extension modules are used. Their task is contact amplification, contact multiplication and, due to the galvanic isolation between input and output, decoupling of the control and power levels. The centrepiece of the extension module RK 6929 of the SAFEMASTER series, which is only 17.5 mm narrow, is the safety relay OA 5642 from Dold, which also opens up fields of application in the area of functional safety due to its forcibly guided contacts in accordance with IEC 61810-3, for example in mechanical and plant engineering as well as in applications for firing systems in accordance with EN 50156-1. For use within the scope of EN 61010-1, the clearances and creepage distances of the extension module RK 6929 between mains circuits and touchable voltages as well as between mains circuits are dimensioned according to double insulation. If the current consumption of downstream actuators exceeds the power of the output of a safety controller or light grid, the extension module switches these actuators reliably and potential-free via its relay contacts. The input of the extension module RK 6929 corresponds to the interface type C class 1 in accordance with the ZVEI position paper CB24I and can therefore also be controlled by safety-related semiconductor outputs with testing (OSSD). Single and dual-channel versions of the extension module are available. In conjunction with a suitable higher-level safety device, which diagnoses the switching status via the forcibly guided NC contacts, the extension module RK 6929 can therefore be used in applications up to Cat. 4 / PL e or SIL 3 and also has UL approval. Removable terminals, in screw and cage clamp technology, complete the advantages of the extension module by enabling convenient installation and simple device replacement.

Franke Drahtwälzlager mit integriertem Direktantrieb zeichnen sich durch höchste Energieeffizienz aus. Die Integration des Antriebsmotors in das Lager ermöglicht es, auf Bauteile wie Getriebe und Antriebsritzel und somit auf komplexe Schmierkreisläufe zu verzichten. Die bewegten Massen fallen daher deutlich geringer aus und der Leistungsverlust durch Faktoren wie Reibung und Spiel wird minimiert. Torquemotoren werden direkt in Franke Drehverbindungen integriert. Der Kunde erhält ein komplett einbaufertiges System. Damit ist es nicht nur möglich eine Rotationsbewegung zu erzeugen, sondern auch zu positionieren oder definierbare Taktschritte auszuführen. Der Torquemotor hat ein hohes Drehmoment bei einer definierten Drehzahlspanne. Dabei ist der Abstand zwischen Stator und Rotor (Luftspalt) ausschlaggebend für die Größe des Drehmoments. Die vorgespannte Franke Drehverbindung garantiert einen gleichbleibenden Luftspalt. Zur Bestimmung der Motorposition kann ein Messsystem verwendet werden. Alle auf dem Markt verfügbaren Messsysteme können in die Drehverbindung integriert werden. Standardmäßig werden sehr robuste induktive Messsysteme eingesetzt. Sie sind als inkrementelle oder absolute Systeme in verschiedenen Genauigkeitsklassen erhältlich. Das (geschlossene) Maßband wird direkt auf dem Rotor befestigt und der Messkopf am Stator verschraubt. Denkbar ist auch die Anbringung eines Messsystems an der weiterführenden Konstruktion des Kunden. Da das Maßband ein geschlossener Ring ist, sind hier nur bestimmte Durchmesser verfügbar, was bei der Konstruktion berücksichtigt werden muss. Bei größeren Stückzahlen ist jeder beliebige Durchmesser erhältlich, wodurch jedoch Zusatzkosten entstehen können.

To improve the cost-effectiveness and ease of use of an existing furniture movement system, an innovative control module for furniture drives was developed. This new solution not only reduces manufacturing costs, but also significantly simplifies installation and commissioning. Integrated obstacle detection and absolute position sensing A key feature of the new motor control system is the directly integrated obstacle detection, eliminating the need for external sensors. This simplifies the architecture and reduces costs. In addition, a cost-effective absolute position detection based on an SSI absolute encoder was implemented. The system can control up to three pieces of furniture simultaneously – flexibly and precisely. Development from prototype to series production The project included the complete development process – from the initial prototype to a series-ready system. Besides the control unit itself, the communication firmware, wiring, and mechanical interfaces were completely redesigned. For smooth series manufacturing, all necessary assembly and test equipment was provided. Maximized customer value through system integration The benefits for the customer are clear: -Significant cost savings by eliminating external sensors and optimizing the wiring -Easy installation thanks to a user-friendly design -Modular structure allows flexible adaptation to various applications Successfully implemented – from concept to series With a project budget of CHF 180,000, a duration of 18 months, and a dedicated team of three engineers, a smart, series-ready control module from a single source was developed. Customer feedback confirms the success: intuitive operation, efficient implementation, and seamless integration from prototype to production.

Hela relies on digital maintenance with argvis; Maintenance Portal Hela Gewürzwerke Hermann Laue GmbH, based in Ahrensburg, is one of the leading manufacturers of spices, sauces, and marinades for industry, trade, and retail. To digitize and increase the transparency of maintenance processes in the plant, Hela decided to implement the argvis Maintenance Portal based on SAP PM. The goal was to replace the previous paper-based processes and significantly increase efficiency in maintenance, fault handling, and order processing. Simple, intuitive operation for technicians was particularly important – both on the desktop and via the app. The result: Today, Hela benefits from a uniform, end-to-end solution for all maintenance processes. Faults are reported digitally, work orders are automatically imported from the SAP system and processed on the go. Maintenance plans and checklists are also available digitally at all times. The consistent SAP integration enables seamless documentation and improved evaluation of measures. One highlight: the use of the digital shift log and the option for on-site photo documentation. This facilitates better knowledge sharing and allows for faster initiation of follow-up processes. The project was supported by argvis; as a partner for mobile and smart SAP maintenance and demonstrates how modern solutions are also being successfully implemented in the food industry.

The article explains OEE in a clear and practical way: what the metric means and how it is calculated from availability × performance × quality. You can read about where losses typically occur, from setup times and short disruptions to defects, and why these drivers have a greater impact on your OEE than you might think. 📉 The article also shows how a CMMS with fault recording, preventive maintenance, condition monitoring, mobile app, and AI can reduce your MTTR and thus significantly increase your OEE. 📈