Exhibitor news

In an age of rapid technological progress, new innovations such as the Internet of Things (IoT), artificial intelligence, and robotics offer tremendous opportunities. They enable more efficient production, greater flexibility, and new business models. However, the more interconnected machines, systems, and production processes become, the larger the attack surface: vulnerabilities previously present in isolated systems can suddenly be exploited through communication links or open interfaces. Such gaps in industrial cybersecurity not only pose risks of business interruptions and significant economic damage but can also lead to direct physical dangers, for example, if safety-relevant controls are manipulated. This is a particular threat to the industrial cybersecurity of Industry 4.0.

How do you build an engine that is half the size of current gasoline engines but delivers over 600 hp – for a car capable of over 1,000 hp? Schaeffler ELMOTEC STATOMAT delivers that solution. In order to build these super electric car engines, Schaeffler ELMOTEC STATOMAT mastered the process of flat wire wave shaft winding. Compared with the traditional hairpin process, the flat wire wave is processed into a continuously mesh, significantly reducing the number of welds which are the primary cause of motor failure. These more compact windings lower electrical loss and result in more power and reliability. In order to successfully wind these stators, the flat copper wires must be laid simultaneously with one another from several directions at the same time and without causing damage to the wires. Schaeffler ELMOTEC STATOMAT achieves this by utilizing twelve Franke bearing assemblies per winding machine. The bearing assemblies are aligned and move linearly to one other. "Because we receive the bearing assemblies as complete components from Franke, we avoid sum errors in the tolerances," explains Dominik Knopp, project manager at Schaeffler ELMOTEC STATOMAT. The precision in the Franke bearing assemblies makes it possible for these machines to hold the tight tolerances required. Franke's wire race element technology allows for custom designed assemblies – materials, dimensional flexibility, and load capacity can be individually selected for optimization. Another advantage of Franke wire race bearings is their compactness and high center clearance. "With the Franke bearing assemblies, it was possible to ensure sufficient space for winding without going beyond the dimensions of the entire machine. The weight aspect is also important here: Thanks to the material aluminum in the bearing housings, we reduce the moving mass, which in turn benefits precision," explains Kai-Uwe Pahl.

Maintenance work, service and setup operations on robot cells or the emergency stop shutdown of large machines and systems place high demands on safety – especially when shutdown and enable must be performed wirelessly. This is exactly where the new wireless safety system RE 6900 from the SAFEMASTER W series by Dold comes in: The system enables safe shutdown via wireless emergency stop or safety-oriented enabling in setup mode with the wireless enabling switch. Developed for maximum mobility with the highest level of safety up to Cat. 4 / PL e or SIL 3, the wireless handheld transmitter is the ideal solution for modern automation and maintenance concepts. The wireless enabling switch enables safe operation and prevents the unintentional initiation of dangerous movements, as only an activated centre position of the three-stage switch gives the wireless enable for machine movement. Releasing or pressing the switch interrupts the movement and triggers a safety-related shutdown. Thanks to its ergonomic design, the wireless enabling switch fits perfectly in the hand and allows intuitive one-handed operation - with maximum safety up to Cat. 4 / PL e or SIL 3. The wireless enabling switch is primarily used in robotics for service and maintenance work, while the wireless emergency stop is particularly convincing in large-scale facilities, transport or logistics areas - anywhere where a quick response from a distance is required. With bidirectional wireless communication, motion and shock detection and user authentication via RFID the wireless safety system RE 6900 enables maximum safety and flexibility in everyday industrial use.

Ketterer Bevel gearboxes are available with: - 3x shaft in synchronization/counter-rotation, in 10 sizes - blind hollow shaft and solid shaft in synchronization, in 4 sizes - 1x solid shaft, 2x blind hollow shaft in counter rotation, in 10 sizes The gearbox is characterised by a compact design with maximum torque, sturdiness and smooth power transmission. Simple screw fastening enables uncomplicated installation. - Maintenance-free and silent running - Hardened steel bevel gears - Aluminium housing, anodized - Ratio 1:1 - Permitted operating temp. -20°C to +60°C - Backlash at drive shaft 3° ± 1° - Duty cycle 20 % at 5 min (1 min ON, 4 min OFF) - Lifetime of 1000 hours with: full load and input speed of 500 rpm and a duty cycle 20% with 5 min

Efficient and ergonomic work processes are crucial in warehouses, workshops and production facilities. The provision of materials plays a central role in increasing productivity and reducing the strain on employees. With the new KET-LIFT4BOX electric lifter, Ketterer offers a smart solution for lifting KLT containers, blister packs and other industrial containers. With its automatic electric lifting function, high flexibility and ergonomic functions, the compact and powerful device makes everyday work easier.

Ketterer offers worm gears in several product families and variants. The standard range includes worm gears with ratios from 1:1 to 65:1. At high ratios, these are self-locking. A worm gear is used wherever high reduction ratios are required.

Kontron expands its single-board computer portfolio with the BL i.MX93, based on the dual-core i.MX93 processor from NXP. The board features a dual Arm Cortex-A55 processor running at 1.7 GHz, up to 2 GB of LPDDR4 RAM, and up to 64 GB of eMMC storage. For machine-learning workloads, an integrated Arm Ethos-U65 microNPU is provided, complemented by a 250 MHz Cortex-M33 co-processor for real-time control tasks. The board offers a wide range of interfaces, including LVDS for high-resolution displays, MIPI-CSI for camera modules, two Gigabit Ethernet ports, as well as USB, serial interfaces, and CAN bus. This connectivity supports data-intensive applications and seamless integration into networked systems. Its architecture enables energy-efficient operation, high-performance image and video processing, and deterministic control of machine-level processes. The BL i.MX93 is well suited for automation solutions, industrial vision, machine-learning applications, and networked control systems in energy-efficient environments.

Compared to multi-stage variants, one-stage right-angle servo gearboxes have a more compact design and higher energy efficiency due to the reduced number of components. The new one-stage version is available in gear ratios 2 and 4. In combination with the compact STOBER planetary gearboxes, solutions consisting of multi-stage gearboxes with ratios from 6 to 400 can be implemented. The previous gear ratio range has therefore more than doubled. The KS right-angle servo gearbox features robust bearing technology, high-quality gearing technology and very high torsional stiffness. This makes it perfect for demanding applications with high dynamics. Thanks to low-friction bearing technology in the input, the KS gearbox achieves higher speeds across all variants than many competitors that rely on preloaded tapered roller bearings. In addition, the nominal torques have been increased by up to 20 percent. In combination with the smaller gear ratios, significantly higher output speeds are possible. The two- and three-stage gearboxes can be combined with various STOBER motors via direct attachment. Thanks to the space-saving drive, operators benefit from less weight in addition to high torque and the resulting increased power density. The mass moment of inertia of the gearbox is lower due to the absence of the motor adapter, meaning that the full dynamics of the drive can be used.

The LD600 is a very smart and powerful linear actuator that has been specially designed for indoor and outdoor use. The infinitely variable adjustment of both stroke end positions by the customer using a patented mechanical adjustment unit in the actuator offers the user maximum convenience on site during installation.

Linear robots come into play when articulated robots reach their natural limits. Linear robots offer: ✔ Precision instead of inaccuracy ✔ Speed ​​instead of slowness ✔ Long reach instead of limitations ✔ Cost-effectiveness: only as many axes as necessary – no more ✔ Plug-and-play instead of complex integration

Our slides and guide rails are also used in modern installations. Watch the full video on youtube.

Every unplanned downtime brings processes to a standstill and causes delays that directly impact productivity. This is exactly where the MTTR (Mean Time to Repair) metric comes in: it shows how much time passes on average before a defective machine or system is ready for use again. 📊 But MTTR is more than just a number on paper; it reflects the efficiency of maintenance processes. Consistently measuring, analyzing, and optimizing this value creates the basis for more reliable production, better resource utilization, and lower costs in the long term. 📉 In this article, you will learn: ✅ How MTTR is defined and correctly calculated ✅ Practical examples that illustrate why this key figure is so important ✅ Strategies you can use to reduce your repair times in the long term

argvis; simplifies SAP PM maintenance Are you tired of dealing with the complexity of SAP PM? The argvis; Maintenance Portal offers a user-friendly and intuitive alternative. Both web-based and mobile, it simplifies your maintenance processes. Core features: ✅ Intuitive interface: Clear icons, easy navigation and customizable dashboards. ✅ Mobile usability: Record incidents with photos/videos, receive push notifications and complete tasks on the go. ✅ Efficient workflows: Digital checklists, optimized processes and real-time data. ✅ Easy integration: Seamless integration with existing SAP PM systems. ✅Comprehensive functionality: Includes resource planning, IoT monitoring and more. Benefits: ✅ Increased efficiency and productivity. ✅ Less paperwork and errors. ✅ Improved data accuracy and accessibility. ✅ Better collaboration between teams. Why argvis? ✅ User-centered design: Focus on a simple user experience. ✅ Comprehensive solution: Offers both mobile and web-based applications. ✅ Scalable and customizable: Adapts to different business needs. ✅ Proven results: Successful implementations in various industries.